What We Do

Custom folding carton solutions utilizing state of the art manufacturing that offers the technology, expertise, and service you need to be more successful.

Manufacturing Capabilities

Quality

Experience world-class quality in every part of our process.

Paperboard Selection

Optimize your packaging with the right paperboard for your products.

Sheeting and Slitting

Custom paperboard sheets for quicker turnarounds.

Printing (UV & Conventional)

Make your creativity shine with large format offset and flexographic presses.

Die Cutting

Features that function every time according to your design

Finishing

Offering a variety of options to make your folding cartons ready for production and successful in the market.

Custom Packaging

Don't see your need here? Let's change that! Schedule a call today.

How We Serve You

Handling all of your paperboard packaging needs to help turn your concept into a carton in consumers’ hands.

Graphic Design

Structural Design

Material Selection

Equipment Engineering

Day-to-Day Operations

Frequently Requested Solutions

Odds are you aren’t alone in the packaging problem you’re facing. Learn more about the solutions we’re creating to solve problems just like yours.

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Building a Sustainable Future Together

We feel a responsibility to prioritize sustainability in packaging and process to create solutions that are good for people and the environment. Malnove does the research to help you meet your sustainability needs and do our part to provide sustainable solutions for people, the planet, and businesses.

Whether it’s a brand-new concept or a package modification, our packaging systems group and designers are the go-to teams for creative designs that are cost-efficient and attention-grabbing, helping you sell more product. We continually search for new ways to deliver convenience, value, and the environmental attributes in demand by today’s consumers and retailers.

Innovations

Stack Rite™

A series of patented Malnove designs that deliver cost savings and sustainability benefits though increased strength at lower calipers and improved carton squareness for improved shelf appearance.

  • Reducing Total Supply Chain Costs
  • Improving Packaging Productivity
  • Reducing the use of Corrugated and Pallets
  • Reducing Freight, Fuel and CO2 Emissions
  • Reduced cost
  • Increased strength
  • Reduced environmental impact
  • Better on-shelf appearance
  • Stack Rite I – Traditional Retailers and “C” Stores
  • Stack Rite II – Club Stores & micro-flute replacement
  • Stack Rite III – Club Stores & micro-flute replacement

Smart Blank

Malnove’s Smart Blank™ “Flat Blank” Packaging Platform delivers a sustainable and repeatable “Process Improvement” by:

  • Reducing Total Supply Chain Costs
  • Improving Packaging Productivity
  • Reducing the use of Corrugated and Pallets
  • Reducing Freight, Fuel and CO2 Emissions

“We have three packaging lines each with Malnove’s latest Smart Blank Technology installed. These three lines are our most efficient, lowest cost lines in the entire company.”

Packaging Engineer, Corporate Engineering Packaging Group, North American Baked Goods Manufacturer

Perfect Blank

A patented Malnove design that significantly improves the cost, manufacturability, and sustainability of K-Cup style cartons

SmartCup™

A patented Malnove design that combines a folding carton and pouch to benefit from both materials’ strengths

Two package options:

  • Single use on-the-go products 
  • Oatmeal products
  • Granola products
  • Powder products
  • Dry mix-in products
  • Wet mix-in products
  •  

SmartDispense™

A patented RevoBox Dispensing Technologies product portfolio that offers a convenient way for consumers to dispense your product for quick and easy consumption

  • Sustainable alternative to plastic
  • Unique packaging design sure to
    capture consumer interest
  • Dispensing of product
  • Promotional/Seasonal
  • New product launches
  • Brand differentiation from competitors
  • Personal care products
  • Mints, Jelly Beans, gum, CBD candies, Hard candies,
    Cereal, Granola, Cookie Bites, etc.

SmartFoil™

A highly reflective silver UV coating that contains aluminum flake and other reflective chemistry.

  • Cheaper
  • Better lead times
  • Different look
  • No delamination
  • No flaking/cracking
  • Promotional/Seasonal
  • New product launches
  • Brand differentiation from competitors
  • Personal care products
  • As a foil replacement to reduce cost

SmartSeal™

A Malnove technology that combines a folding carton and resealable label to allow quick and easy resealing of a folding carton in ambient, refrigerated, and frozen applications.

  • Premium primary display panel of a folding carton
  • Folding carton allows multiple display options based on channel
  • Tamper evident
  • Reclose feature self-aligns to create a straight seal every time
  • Positive customer experience during opening, closing, and storage
  • Protects the product from damage better than pouches
  • Reclose feature is more effective than traditional folding cartons
  • Label is easily separated from the carton for recycling
  • Better material recovery in the waste stream
  • Significant positive environmental impact
  • Secure multi-use folding carton
  • Carton is fully recyclable
  • Remove plastic from the waste stream
  • Better display at retail than pouches
  • Better product protection than pouches
  • Promotional/Seasonal
  • New product launches
  • Brand differentiation from competitors
  • Personal care products
  • Mints, Jelly Beans, gum, CBD candies, Hard candies,Cereal, Granola, Cookie Bites, etc.

Challenge us with your packaging needs, improve your performance, and make your business thrive!

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